Monitoring of Planetary Gearboxes

FIELD SERVICE

  • Operating temperature of the lubricating oil;
  • Equipment temperature inspection using thermographic techniques;
  • Inspection of operating pressure and pressure differential in hydraulic units;
  • Inspection of the condition of silica gel breathers;
  • Evaluation of the efficiency of heat exchangers;
  • Visual inspection of ACIP coupling slings (when applicable);
  • Inspection for potential leaks;
  • Visual inspection of filter elements to check for the presence of metallic particles;
  • Inspection of the maintenance conditions of hydraulic units and their respective instruments;
  • Results of global casing vibration data collection (Velocity mm/s RMS);
  • Results of circulating electrical current measurements;
  • Inspection of grounding points for the assembly (Mill/Planetary Gearbox/Motor);
  • Verification of interlocks for transmitters designed to protect against high temperatures (when applicable);
  • Results of laboratory analyses, which include:
    • Karl Fisher;
    • Kinematic viscosity at 40°C – ASTM-D-445-04 and D-446-07;
    • T.A.N (Total Acid Number, mg KOH/g) – ASTM-D664;
    • Particle count – NAS-1638 classification;
    • Spectrometry;
    • Appearance;
  • Evaluation of mechanical torque consumption based on inverter operational data;
  • Synchronism evaluation (for Roll-to-Roll applications).

FIELD ENGINEERING

  • Analyze all information collected in the field;
  • Prepare a Data Book with all obtained results;
  • Develop a corrective action plan.

 

  • MONITORING OF PLANETARY GEARBOXES

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