Mult Engrenagens utilizes the advanced DMU 80 5-axis machining center, delivering exceptional precision and efficiency in manufacturing critical components. This cutting-edge technology enables a wide range of machining operations on various parts, ensuring that gearboxes operate efficiently and reliably.
Types of Cuts Performed
The versatility of 5-axis machining allows for complex cutting operations, adapting to diverse project requirements and technical specifications:
High-Precision Cuts: The machine performs cuts with strict tolerances, essential for the precise assembly of gearbox components.
Angular Cuts: Enables the creation of inclined surfaces and proper gear contact, crucial for the optimal functioning of the system.
Complex Geometry Cuts: The ability to work across multiple dimensions allows for intricate machining that meets specific engineering requirements.
High-Quality Finishing
The DMU 80 delivers superior finishing processes that ensure optimal performance of the manufactured components, including:
Bevel Gear Lapping: Provides perfectly smooth contact surfaces between gears, resulting in quieter, more efficient operation, reduced friction, and increased durability.
Tapered Shaft Lapping: Ensures that shafts have highly precise and smooth surfaces, promoting a perfect fit with gears, essential for flawless torque transmission.
Bevel Gear Lapping Finishing: Guarantees that bevel gears are perfectly adjusted, maximizing power transmission efficiency and minimizing wear.
Bevel Pinion Machining: A crucial component of the transmission system, the bevel pinion is manufactured with high precision to ensure a perfect fit with bevel gears.
The combination of advanced machining capabilities and refined finishing processes not only meets but exceeds market expectations, ensuring that gearboxes operate at peak efficiency. This synergy of cutting-edge technology and machining expertise positions Mult Engrenagens as a benchmark in gearbox manufacturing and repair.
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